Power Battery Cell Testing System — Precision You Can Trust
The industry-leading power battery cell testing system engineered for unmatched accuracy, efficiency, and scalability in battery performance evaluation.
Key Specifications at a Glance
- Voltage Range: 0–6V / 0–10V options
- Current Range: 5A up to 1000A+ for high-power cells
- Channels: 96 to 512+ channels scalable by configuration
- Sampling Rate: Ultra-fast high-speed data acquisition
Certified Quality & Compliance
Our systems meet rigorous international standards, including:
- CE
- UL
- TUV
- ISO 9001
- GB/T
- UN38.3 Regulations for safe lithium-ion battery testing compliance
Trusted by Industry Leaders
We proudly serve the Top 10 Chinese EV battery cell manufacturers, powering the R&D and validation of next-gen energy solutions.
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Designed for engineers demanding performance, reliability, and integration — our Power Battery Cell Testing System delivers precision and efficiency to accelerate your battery testing cycles.
Application Scenarios
Our Power Battery Cell Testing System is designed to handle a wide range of real-world uses across industries:
- Electric Vehicle Power Battery Cells: Supports testing for prismatic, cylindrical (including 18650, 21700, and 4680), and pouch cells used in EVs.
- Energy Storage System (ESS) Cells: Perfect for evaluating large-format cells used in grid storage and renewable energy solutions.
- High-Power Consumer Electronics Cells: Suitable for powering next-generation laptops, power tools, and other high-drain devices.
- R&D and Pilot-Line Validation: Ideal for research labs and pilot production lines to validate cell performance and lifecycle before mass production.
This flexibility makes it a reliable choice whether you’re developing, validating, or mass testing battery cells in the U.S. market.
Core Product Advantages: Why Choose Derui Power Battery Cell Testing System
Derui’s Power Battery Cell Testing System stands out with several key features designed to meet the needs of US EV makers, energy storage providers, and consumer electronics companies.
Key Advantages at a Glance:
| Feature | Benefit |
|---|---|
| Ultra-low ripple & high stability | Precise current/voltage control (<0.05% FS) ensures reliable and repeatable test results. |
| Independent channel control | Each channel auto-switches among 4 current ranges for flexibility without interruption. |
| High-speed data acquisition | Rapid sampling at 10ms–50ms helps capture detailed battery performance data. |
| Full process coverage | Supports all major testing stages: formation, grading, cycle life, HPPC, EIS, OCV/SOC, and safety. |
| Energy feedback (regenerative) | Recovers and saves over 80% of energy, cutting operational costs significantly. |
| Seamless MES/BMS integration | Easy connectivity with existing factory systems via CAN, Ethernet, and PLC for smooth automation. |
Our system fits perfectly in power battery formation and grading setups, battery cell cycle life testers, and high-precision battery test systems across EV, ESS, and electronics sectors. Choosing Derui means you get accuracy, speed, energy efficiency, and smart factory readiness all in one package.
Key Technical Features
Our Power Battery Cell Testing System packs precise tech to keep your testing smooth and safe:
- Multi-range High-Precision HardwareHandles different voltage and current levels with top accuracy.
- Built-in Safety & Analysis ToolsdQ/dV and dV/dt analysis for battery health insights
Thermal runaway early warning to prevent hazardsSupports Advanced Testing MethodsPulse testing
DCIR (Direct Current Internal Resistance)
EIS (Electrochemical Impedance Spectroscopy) – optional modulePowerful Step Editing SoftwareControl tests with easy graphic or table mode editing. - Real-Time Monitoring & Alarm SystemThree-level alarms keep you updated on any issues immediately.
- Chamber Interface SupportCompatible with control of temperature, humidity, vacuum, and dry room environments.
| Feature | Description |
|---|---|
| Hardware Design | Multi-range, high-precision |
| Safety Warnings | dQ/dV, dV/dt, thermal runaway early warning |
| Testing Supported | Pulse, DCIR, EIS (optional) |
| Software Control | Graphic & table mode step editing |
| Data Monitoring | Real-time with 3-level alarm |
| Environmental Interface | Temp, humidity, vacuum, dry room compatible |
This setup ensures your battery cell tests are accurate, safe, and adaptable to any lab or production environment.
Model Selection Table
| Model | Voltage Range | Current Range | Channels | Energy Feedback | Typical Application |
|---|---|---|---|---|---|
| Derui PBCT-96 | 0-6V / 0-10V | 5A – 100A | 96 | Optional | Consumer electronics, small pouch cells |
| Derui PBCT-192 | 0-6V / 0-10V | 5A – 250A | 192 | Optional | Cylindrical cells (18650/21700) |
| Derui PBCT-384 | 0-6V / 0-10V | 10A – 500A | 384 | Standard | Prismatic EV cells, ESS batteries |
| Derui PBCT-512 | 0-6V / 0-10V | 50A – 1000A+ | 512 | Standard | Large-scale EV power battery modules |
| Derui PBCT-X | Custom voltage | Custom current | 96–512+ | Available | R&D, pilot-line, and special projects |
Quick Tips for Choosing Your Model:
- Voltage & Current: Match your cells’ specs for accurate testing.
- Channels: More channels mean bigger production or testing scale.
- Energy Feedback: Save up to 80% power with regenerative options on higher-end models.
- Applications: From small consumer cells to EV-grade power batteries—we have the right fit.
This clear comparison helps you pick the right Power Battery Cell Testing System for your US-based needs, whether you’re testing lithium-ion cells for electric vehicles, energy storage, or electronics.
Software & Automation Level
Our Power Battery Cell Testing System comes with Derui BATTEST® professional software, designed to make your testing smooth and efficient. It runs on Windows and supports multiple languages, so it’s easy to use no matter your setup.
Key software features include:
- Unlimited step nesting for complex testing sequences
- Parallel channel control to handle large-scale testing simultaneously
- Flexible data export options: Excel, SQL, JSON formats ready for your data needs
For smart factories, our system supports OPC UA and SECS-GEM communication protocols, enabling seamless integration with MES and automation systems.
Need hands-off operation? We offer optional robotic loading and unloading integration to boost your lab’s automation and productivity.
Reliability & Service You Can Count On
We back our Power Battery Cell Testing System with a 24-month industry-leading warranty to give you peace of mind. If anything comes up, our remote diagnostics and over-the-air (OTA) upgrades make troubleshooting fast and easy—no need to wait for on-site visits.
To keep your operation running smoothly, we maintain a global spare parts inventory with quick delivery, especially in Asia where most parts arrive within 48 hours. Plus, our team provides on-site installation and hands-on training, ensuring your staff gets the most out of the system from day one.
With us, you’re not just buying a testing system—you’re getting reliable support every step of the way.
Customer Cases & Testimonials
See how leading battery makers rely on our Power Battery Cell Testing System:
- Top 3 Chinese EV battery giant: Operating 5,000+ channels since 2025 with consistent stability and fast data turnaround.
- Major U.S. EV battery supplier: Improved cycle life testing accuracy by 15% using our automated cell grading equipment.
- Global energy storage company: Integrated our system for pouch and cylindrical cell tests, cutting formation time by 20%.
- Consumer electronics manufacturer: Enhanced high-power cell testing throughput with our multi-channel battery test platform.
These real-world results show how our high-precision battery test system delivers reliable performance, saves time, and scales up easily for large production or R&D needs.
Technical Specifications
| Specification | Details |
|---|---|
| Voltage Range | 0–6V / 0–10V |
| Current Range | 5A to 1000A+ |
| Channels | 96 to 512+ |
| Accuracy | Voltage: ±0.02% FS Current: ±0.05% FS |
| Current Ripple | <0.05% FS |
| Rise Time | <1ms |
| Sampling Rate | 10ms – 50ms |
| Communication Ports | CAN, Ethernet, USB, PLC |
| Safety Protection | Over-voltage, over-current, short circuit, thermal protection |
| Energy Feedback | Regenerative option available |
| Operating Temp. | 0°C – 45°C |
| Dimensions | Varies by model (contact for details) |
| Certifications | CE, UL, TUV, ISO 9001, GB/T, UN38.3 |
Our power battery cell testing system delivers precise and reliable measurements, built to handle your toughest battery testing needs, whether for EVs, energy storage, or consumer electronics. Need specific details? Reach out for a tailored spec sheet.
Downloads
Access all the resources you need to get started with our Power Battery Cell Testing System:
- Product Brochure (PDF): Get a complete overview of features, advantages, and key applications.
- Detailed Specification Sheet: Dive into the technical specs including voltage, current ranges, accuracy, and communication ports.
- Software Demo Video: Watch our user-friendly BATTEST® software in action for smooth automation and data handling.
Download these anytime to review or share with your team.
FAQ – Your Top Questions Answered
1. What’s the price range for the Power Battery Cell Testing System?
Prices depend on the model, channel count, and features. Entry-level units start competitively, while high-channel, energy feedback models come with premium pricing. Contact us for a custom quote.
2. How long is the lead time?
Typically, delivery takes 6 to 8 weeks after order confirmation. Expedited options may be available depending on current stock and order size.
3. Can the system be customized?
Yes! We offer tailored voltage, current ranges, channel counts, and software features to meet your exact testing needs.
4. Is energy feedback worth it?
Energy feedback (regenerative) options can save over 80% on electricity costs during cycle testing, leading to fast ROI — especially useful for high-volume labs.
5. What battery types does it support?
Our system handles prismatic, cylindrical (18650, 21700, 4680), and pouch cells commonly used in EVs, ESS, and consumer electronics.
6. What about software and connectivity?
Derui BATTEST® software supports unlimited step nesting, data export, and smart factory protocols like OPC UA and SECS-GEM for easy integration.
7. Can multiple channels run independently?
Yes, each channel operates independently with 4 automatic current switching ranges to optimize testing precision.
8. What certifications does the system have?
Our testing systems comply with CE, UL, TUV, ISO 9001, GB/T, and UN38.3 safety standards.
9. Is there on-site support available?
We provide installation, training packages, remote diagnostics, OTA upgrades, and a global spare parts network with fast delivery times.
10. How accurate and stable is the system?
Voltage/current ripple stays below 0.05% FS, with high-precision hardware and real-time monitoring to ensure reliable test results.
11. Does it integrate with environmental chambers?
Yes, we offer interfaces that support temperature, humidity, vacuum, and dry room conditions to simulate real-world testing.
12. Can I test cell safety and lifecycle?
The system covers full test processes including formation, cycle life, HPPC, EIS (optional), OCV/SOC, and safety testing.
For detailed answers or custom requests, just reach out via chat, email, or phone. We’re here to help you get the most from your battery testing.
Get Started with Your Power Battery Cell Testing System
Ready to boost your battery testing? Request a quotation today—just fill out our quick form, and we’ll get back to you fast.
Download the full specification sheet to see all the features and technical details before deciding.
Need answers or quick help? Reach out anytime via live chat, WhatsApp, or email. We’re here to support your testing needs every step of the way.
