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3000L Large Explosion-Proof Temperature and Humidity Test Chamber

The DERUI DR-H201-F3000 temperature and humidity test chamber is a non-standard 3,000 L system for large battery modules, packs and other high-load specimens. Climate performance, powered interfaces and the safety package are engineered from the specimen, test profile, credible hazards and installation site.

Model DR-H201-F3000
Nominal Volume 3,000 L; usable dimensions customized
Published Climate Range -70°C to +150°C; 10% to 98% RH
Project Basis Load, powered heat, climate profile, utilities and installation access
Safety Scope Relief, detection, exhaust, suppression and interlocks require project confirmation
Before Production Approve drawings, performance conditions, safety matrix and FAT criteria
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Custom 3,000 L Battery Climate Chamber

DR-H201-F3000 Large Temperature and Humidity Chamber

Configure a 3,000 L controlled environment for battery modules, packs, energy-storage components and other large test loads. Temperature, humidity, specimen power, access ports and the safety response are engineered around the approved test plan and installation site.

Non-standard project: chamber dimensions, usable workspace, loaded performance, interfaces and safety functions are not fixed by volume alone. They must be frozen in the technical agreement before production.
ModelDR-H201-F3000
Published volume3,000 L
Published temperature range-70°C to +150°C
Published humidity range10% to 98% RH

Designed Around Large Loads, Not an Empty Chamber

Battery modules and packs

Provide specimen envelope, mass, state of charge, maximum electrical energy and powered heat so airflow and refrigeration capacity can be sized correctly.

Multiple specimens or fixtures

Define rack layout, clearances, cable routing and loading method. A nominal 3,000 L volume does not equal 3,000 L of usable specimen space.

Integrated test systems

Specify cycler connections, voltage and temperature channels, gas sampling, video, exhaust and data interfaces before the chamber layout is released.

Published DR-H201-F3000 Configuration

Item Published value Project confirmation
Model / nominal volume DR-H201-F3000 / 3,000 L Confirm usable internal dimensions and door opening on the approved drawing.
Temperature range -70°C to +150°C Confirm required option, load, setpoint span and stabilization criteria.
Temperature uniformity ±2°C Confirm whether this means deviation or uniformity, sensor map and loaded/no-load condition.
Humidity range 10% to 98% RH Request the combined temperature-humidity operating envelope; full RH range is not available at every temperature.
Heating / cooling rate Published as up to 5°C/min / 3°C/min Define average or linear rate, start/end points, specimen load and cooling-water condition.
Power supply 220 V or 380 V, 50/60 Hz; customized Freeze voltage, phase, frequency, connected load and protective device.
Internal / external material Stainless-steel interior / reinforced coated-steel exterior Confirm grade, thickness, floor loading and corrosion requirements.
External dimensions Customized for installation Confirm transport route, doorway, service clearance and maintenance access.

Freeze the Non-Standard Design Inputs First

Define the climate duty

List temperature and RH setpoints, transitions, dwell times, cycles, tolerances and recovery requirements.

Define the real load

Provide dimensions, mass, quantity, fixtures, packaging, powered heat, cable loss and expected failure modes.

Define the facility interface

Confirm electrical supply, cooling water, drain, exhaust route, fire-system interface, room ambient and installation access.

Safety Functions Must Follow the Hazard Analysis

Function Information required before selection Acceptance evidence
Pressure relief Credible pressure event, relief direction, safe discharge area and facility clearance Approved calculation/drawing and functional inspection
Gas, smoke or flame detection Target hazard, sensor type/range, alarm thresholds and calibration Calibration record and cause-and-effect test
Forced exhaust Required airflow, duct material, discharge point, make-up air and purge time Measured airflow and interlock demonstration
Fire suppression Agent, design concentration, activation logic, drainage and local-code approval Approved system documents and functional test
Electrical isolation Specimen power, chamber shutdown sequence, emergency stop and fail-safe state Interlock matrix and witnessed shutdown test
Reinforced enclosure Defined event, structural design basis, door/window/port construction Drawing review and agreed project-specific verification
Safety wording: “explosion-proof” is not a universal guarantee of battery thermal-runaway containment. The quotation must identify the exact functions supplied and the event they are designed to address.

DR-H201-F3000 Reference Image

Custom 3000L battery temperature and humidity test chamber with battery pack fixture

Reference image from the current product page. Final internal layout, access ports, external services and safety package follow the approved project drawing.

Standards and Certification Need Separate Decisions

Reference How it may relate What must be verified
IEC 60068-2-1 / IEC 60068-2-2 Cold and dry-heat environmental tests Applicable procedure, severity, load and chamber performance.
IEC 60068-2-78 Cab: steady-state damp heat Temperature-RH point, duration, specimen state and acceptance criteria.
UN 38.3 Lithium battery transport-test programme Only the applicable procedure should be mapped; the chamber does not perform every T.1–T.8 test.
UL 1642 / UL 2580 or customer specification Method-specific cell or EV battery safety evaluation Exact edition, clause, fixtures, monitoring and separate abuse equipment.
ATEX / IECEx / IEC 60079 Equipment for potentially explosive atmospheres Do not claim certification without the exact certificate, model/configuration scope, equipment marking and issuing body.

Recommended FAT for a Custom 3,000 L Chamber

Climate performance

Verify agreed temperature/RH points, empty and representative-load mapping, ramp definition, recovery and door-opening behaviour.

Control and records

Check programme execution, alarms, access permissions, sensor records, export format, communication and power-failure recovery.

Safety cause and effect

Simulate every detector and fault input to verify alarms, isolation, exhaust, suppression command and safe-state sequence.

FAT limitation: a functional interlock test is not the same as proving containment of an uncontrolled battery event. Any destructive or certification test requires a separately agreed protocol and facility.

Information Required for an Accurate Quotation

Topic Send DERUI
Specimen Dimensions, mass, quantity, chemistry, capacity, SOC, electrical energy and packaging.
Test profile Temperature/RH programme, rates, dwell, cycles, tolerance and specimen operating mode.
Powered load Maximum watts, charge/discharge current, duty cycle and cable/feedthrough requirements.
Failure scenario Credible gas, smoke, flame, pressure, electrolyte, fragment and heat-release conditions.
Facility Power, cooling water, drainage, exhaust route, fire system, ambient and installation access.
Acceptance Mapping points, loaded performance, alarms, interlocks, data format and documentation.

Frequently Asked Questions

Is DR-H201-F3000 a standard catalogue chamber?

No. It is a non-standard 3,000 L project. Dimensions, refrigeration, humidification, ports, utilities and safety controls must be confirmed against the test load and site.

Is 10% to 98% RH available throughout -70°C to +150°C?

No such full-envelope capability is established. Request the combined temperature-RH chart and define the required operating points.

Is the published ramp rate guaranteed with a battery pack installed?

Not without a defined load. Rate type, span, payload mass, powered heat and facility conditions must be written into the technical agreement.

Does “explosion-proof” guarantee containment of thermal runaway?

No. A specific hazard scenario, engineered protection package, acceptance protocol and supporting evidence are required.

Is this model confirmed ATEX or IECEx certified?

The current page makes that claim but provides no certificate number or scope. Treat certification as unverified until DERUI supplies the certificate covering the quoted model and configuration.

What should be approved before production?

Approve the chamber drawing, usable workspace, climate duty, load, interfaces, utilities, safety matrix, FAT criteria, documentation and delivery scope.

Start with the Load, Hazard and Site—Then Freeze the Chamber

Send the 3,000 L project profile, specimen data, powered heat, failure scenarios and facility utilities. DERUI can return a configuration matrix and measurable FAT scope for technical review.

Request a 3,000 L Project Review

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1. Q: What is a 3000L large explosion-proof temperature and humidity test chamber used for?
A: This chamber is primarily designed for safe reliability testing of hazardous products in a controlled, explosive atmosphere. Its large 3000L capacity makes it ideal for testing bulk lithium-ion battery packs, energy storage systems (ESS), and hazardous chemical materials under extreme temperature (-70°C to +150°C) and humidity (10-98% RH) conditions, ensuring they do not ignite or explode during thermal stress, charge/discharge cycles, or environmental simulation.

2. Q: How does an explosion-proof test chamber ensure safety during battery testing?
A: Our 3000L explosion-proof chamber incorporates a multi-layer safety design. It features pressure relief vents, explosion-proof electrical components, and reinforced construction to contain and safely vent any internal thermal runaway event. Integrated smoke detectors, flame sensors, and an automatic fire suppression system immediately trigger shutdown and suppression to protect both the sample and the laboratory environment.

3. Q: What certifications does a reliable explosion-proof climate chamber need?
A: For global market acceptance, a professional chamber must hold ATEX and IECEx certifications for use in explosive atmospheres. Additionally, compliance with battery safety standards like UN 38.3, UL 1642, and UL 2580 is crucial. Our 3000L chamber meets these certifications, providing legally recognized proof of safety for your product validation and transport compliance.

4. Q: Why choose a 3000L large capacity for explosion-proof testing?
A: A 3000L large workspace is essential for testing full-sized battery modules, packs, or multiple components simultaneously, replicating real-world assembly conditions. This eliminates the need for scaled-down testing, providing more accurate and reliable safety data for electric vehicles (EV), aerospace, and industrial energy storage applications.

5. Q: What is the temperature and humidity range of this chamber, and why is it important?
A: This chamber offers a wide range of -70°C to +150°C and 10% to 98% RH. This breadth is critical for simulating global climatic extremes—from arctic cold to desert heat and high humidity—and for conducting rigorous thermal cycling and stress tests on batteries and electronics to identify failure points and ensure long-term durability.

6. Q: Can this chamber be customized for specific testing needs?
A: Absolutely. We offer extensive customization options including additional sensor ports, integration with battery cyclers or vibration tables, specialized shelving, and tailored temperature/humidity profiles. This ensures the chamber fits perfectly into your specific test bench setup for complex, multi-factor reliability testing protocols.

7. Q: How is the chamber controlled and monitored?
A: It features a user-friendly programmable logic controller (PLC) with a touchscreen interface. Operators can set complex profiles, while real-time remote monitoring and data logging allow for unattended operation and precise record-keeping of test conditions, which is vital for audit trails and reporting.

8. Q: What industries most need this type of explosion-proof environmental test chamber?
A: Key industries include:

  • New Energy Vehicles (EV): For battery pack and BMS safety validation.

  • Aerospace & Defense: For testing batteries and components in harsh, safety-critical environments.

  • Chemical & Pharmaceutical: For stability testing of volatile or reactive substances.

  • Consumer Electronics: For rigorous safety testing of high-capacity batteries in devices.

9. Q: What are the main differences between a standard environmental chamber and an explosion-proof one?
A: The key differences are in safety engineering. An explosion-proof chamber has reinforced structure, pressure relief mechanisms, intrinsically safe electronics, spark-proof fans, and advanced gas detection/fire suppression systems. It is built to contain an internal explosion and prevent ignition of the external laboratory atmosphere, whereas a standard chamber is not.

10. Q: What should I look for in a manufacturer of large explosion-proof test chambers?
A: Choose a manufacturer with:

  • Proven Expertise: Demonstrated experience in building certified explosion-proof equipment.

  • Quality Materials: Use of stainless steel interiors and robust components.

  • Comprehensive Support: Offers installation, training, calibration, and local after-sales service.

  • Compliance Knowledge: Deep understanding of ATEX, IECEx, and relevant industry standards to ensure your testing is compliant and recognized.

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