Battery Modules Accelerate Impact Testing Machine
Reliable Battery Module Impact Tester for Safety and Performance
Meet the Battery Modules Accelerate Impact Testing Machine — built to deliver fast, accurate, and repeatable impact tests for lithium-ion battery modules. Designed with advanced technology, this machine simulates real-world mechanical shocks, ensuring your battery packs meet the highest safety standards before hitting the market.
Key Visuals & Specs
- Impact Velocity: Up to 10 m/s (meters per second)
- Drop Height: Adjustable from 0.2 to 2 meters
- Max Test Load: 100 kg (depends on configuration)
- Control System: Intuitive PLC with touchscreen interface
- Safety Features: Multi-layered guarding, emergency stop, and real-time data monitoring
Why Choose Our Battery Mechanical Shock Tester?
- Accurately replicates automotive and ESS battery impact scenarios
- Compliant with UN 38.3, IEC 62133, and UL 1642 standards for global certification
- Designed for R&D labs and production QA to speed up development cycles
- Easy-to-use software with detailed reporting and traceability features
Ready to Enhance Your Battery Safety Testing?
Get in touch with us today to learn how our Accelerated Battery Impact Testing Machine can boost your battery validation process.
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Introduction and Applications
The Battery Modules Accelerate Impact Testing Machine from Derui is built to measure how battery modules hold up under sudden shocks and impacts. It’s designed to mimic real-world accidents like drops, collisions, or vibrations during transport and use — making it a must-have for battery manufacturers and EV developers in the U.S.
Machine Description
- Simulates high-velocity impacts on lithium-ion battery modules.
- Tests mechanical abuse resistance to ensure safety and durability.
- Compatible with various battery types, including EV and ESS modules.
- Meets key safety standards like UN 38.3 and IEC 62133.
Key Uses
- Battery manufacturers: Check mechanical integrity before mass production.
- EV and ESS developers: Validate safety under crash or abuse scenarios.
- R&D labs: Fine-tune battery pack designs to withstand shocks.
- Quality control teams: Ensure compliance with industry regulations.
Why Choose Derui?
| Reason | Benefit |
|---|---|
| Reliable Accuracy | Accurate impact simulation for real-world conditions |
| Wide Compatibility | Supports different battery sizes and types |
| Safety Compliance | Meets UL 1642, UN 38.3, IEC 62133 standards |
| User-Friendly Control | Simple setup with smart software interface |
| Fast Testing Cycle | Speeds up R&D and production timelines |
With Derui’s Battery Module Impact Tester, you get a trusted partner that understands the needs of U.S. battery makers and ensures your products pass the toughest impact tests.
Technical Specifications
Our Battery Modules Accelerate Impact Testing Machine delivers reliable, precise results with a focus on safety and ease of use. Here’s a quick look at its core specs, performance, structure, and control systems.
Performance Parameters
| Parameter | Specification |
|---|---|
| Impact Velocity | Up to 10 m/s |
| Max Impact Energy | 500 Joules |
| Drop Height Range | 0.1 to 2 meters |
| Test Sample Size | Battery modules up to 1m³ |
| Repeatability Error | ±1% |
| Test Modes | Drop, Crush, Puncture Impact |
Structural & Safety Features
- Robust Frame: Heavy-duty steel frame designed for steady high-impact tests.
- Safety Shields: Transparent impact-resistant shields protect operators.
- Emergency Stop: Multiple E-stop buttons around the machine.
- Dust & Shock Protection: Machine housing reduces wear from repeated impacts.
- Secure Clamping: Holds battery modules firmly during tests to avoid slipping.
Electrical & Control Systems
- Control Panel: User-friendly touchscreen with easy navigation.
- Data Logging: Automatic real-time recording of all test parameters.
- Remote Monitoring: Optional network connectivity for off-site supervision.
- Power Supply: Standard 220V/110V input with surge protection.
- Safety Interlocks: Machine will not operate unless all safety guards are in place.
This combination of specs and safety features ensures consistent, repeatable test results aligned with US market needs for automotive, ESS, and EV battery testing.
Compliance and Standards
At Derui, we know testing accuracy and safety go hand in hand, especially with battery modules used in electric vehicles (EV) and energy storage systems (ESS). Our Battery Modules Accelerate Impact Testing Machine meets all relevant industry standards so you can trust your results and keep your products compliant.
Certified Standards Overview
- UN 38.3 Impact Test Machine: Ensures batteries pass strict safety rules for transportation.
- IEC 62133 Battery Impact Device: Covers safety requirements for rechargeable batteries.
- UL 1642 Compliant Impact Equipment: Certifies lithium-ion battery testing against fire and explosion risks.
- Automotive and ESS Specific Standards: Designed to meet automotive battery mechanical abuse and energy storage system impact testing protocols.
Test Protocol and Documentation
We provide detailed test protocols aligned with these standards to cover:
- Drop tests
- Crush and puncture impact tests
- Mechanical shock scenarios
With each test, you get full reports that document the process, parameters, and results — perfect for audits, R&D tracking, and production quality control.
Our system also supports customization for your specific test protocols, helping you stay ahead of updated regulations or unique customer requirements.
By following these certified compliance steps, Derui’s Battery Module Impact Tester keeps your battery safety testing reliable, repeatable, and up to par with U.S. and global standards.
Features and Benefits of Battery Modules Accelerate Impact Testing Machine
Our Battery Module Impact Tester is packed with advanced features designed to make impact testing faster, safer, and more reliable. Whether you’re in R&D or production, this machine helps you meet strict safety standards and improve battery quality with ease.
Advanced Features Highlighted
- High-Speed Impact System: Delivers precise, repeatable impacts to simulate real-world battery shocks.
- Adjustable Impact Energy: Customize impact force to match various battery module sizes and test requirements.
- Integrated Control Panel: Easy-to-use touchscreen interface for setting parameters and monitoring tests in real time.
- Robust Safety Guards: Protect operators with automatic shields and emergency stop systems.
- Data Logging & Reporting: Automatically records test data and generates detailed reports for compliance and analysis.
- Compact Design: Fits seamlessly into any lab or production line with minimal footprint.
Key Benefits for R&D and Production
| Benefit | Description |
|---|---|
| Faster Testing Cycles | Accelerate development by reducing test times. |
| Enhanced Safety | Protect staff and equipment during impact tests. |
| Reliable Data | Provides accurate, consistent results every time. |
| Compliance Ready | Meets UN 38.3, IEC 62133, and UL 1642 standards. |
| Versatile Use | Works with various battery chemistries and sizes. |
| Easy Operation | Minimal training required; quick setup and changeover. |
With these features and benefits, our battery impact testing machine supports your need for dependable, efficient testing—helping you deliver safer, better batteries quicker.
How It Works: Step-by-Step Testing Procedure
Our Battery Modules Accelerate Impact Testing Machine makes battery safety testing straightforward and reliable. Here’s how the process typically flows:
- SetupPlace the battery module securely on the impact platform. Make sure it’s fixed properly to avoid any movement during testing.
- Configure the TestSelect the test parameters based on your needs—impact speed, force, and angle. Our control system lets you customize settings quickly to match standards like UN 38.3 or IEC 62133.
- Run the Impact TestThe machine delivers a controlled, high-speed impact or shock to the battery module. This simulates real-world mechanical abuse the battery might face in use or accidents.
- Monitor Results in Real-TimeWatch the impact and resulting data live on the screen. You’ll see measurements of force, acceleration, and any structural damage indicators.
- Post-Test AnalysisAfter impact, analyze detailed reports and videos to assess battery integrity. This helps you identify weaknesses or design improvements.
Video Demo Overview
To help you get started, we provide an easy-to-follow video demo highlighting:
- How to load and secure battery modules
- Setting up test parameters with our control interface
- Executing the drop and shock sequences safely
- Interpreting data and reviewing high-speed footage
The video gives you a clear look at our Battery Module Impact Tester in action, so you can feel confident running your own tests.
By following these steps, you ensure accurate, repeatable impact testing that meets compliance standards and supports your battery R&D or production needs.
Related Products: Complementary Battery Testing Equipment
To get the full picture of your battery’s durability and safety, we offer a range of complementary equipment designed to work alongside the Battery Modules Accelerate Impact Testing Machine. These tools help cover every angle of battery testing, from electrical performance to mechanical abuse.
Key Related Equipment:Battery Pack Drop Hammer Simulator
Simulates free-fall impacts to test battery pack toughness under sudden drops.
Lithium-Ion Shock Testing Equipment
Measures battery resilience against vibrations and shocks typical in real-world use.
Puncture and Impact Test Bench
Checks battery cell and pack resistance to penetration and crushing forces.
ESS Battery Acceleration Shock Tester
Focuses on Electrical Storage Systems, ensuring impact resistance under high-stress conditions.
Battery Mechanical Integrity Tester
Verifies overall mechanical strength and durability after impact or other abuse tests.
High-Velocity Battery Crush Tester
Simulates extreme crushing scenarios to evaluate battery pack safety.
All these tools complement our impact testing machine, giving you a full safety and performance profile tailored for EV batteries, energy storage solutions, and more. Together, they ensure your battery modules meet tough U.S. standards and real-world demands.
Customer Testimonials and Case Studies
Here’s what our customers say about the Battery Modules Accelerate Impact Testing Machine:
- “Reliable and precise. The Derui Battery Module Impact Tester helped us meet UN 38.3 and UL 1642 with ease.” – Automotive Battery Manufacturer, Michigan
- “This impact testing equipment improved our R&D process by providing fast, repeatable results while ensuring compliance with IEC 62133.” – EV Battery Developer, California
- “The high-speed battery impact test bench performs exactly as promised, saving us time on mechanical abuse testing.” – ESS Battery Producer, Texas
Compliance Success Stories
- A leading EV battery pack supplier in Ohio used our Battery Pack Impact Simulation Machine to pass critical drop hammer tests required by federal standards, reducing product recalls.
- An energy storage system (ESS) company in Florida integrated the Accelerated Battery Shock Tester in their QA workflow, improving mechanical integrity checks and meeting stringent safety protocols faster.
Our users trust Derui’s battery mechanical shock tester for consistent performance that meets both automotive and consumer electronics safety standards across the U.S.
FAQ Section: Warranty, Cell Types, Lead Times
Q: What warranty do you offer on the Battery Modules Accelerate Impact Testing Machine?
A: We provide a standard 12-month warranty covering defects in materials and workmanship. Extended warranty options and service plans are also available to give you extra peace of mind.
Q: Which battery cell types does this impact tester support?
A: Our Battery Module Impact Tester is designed to work with a wide range of lithium-ion cells, including cylindrical, prismatic, and pouch cells commonly used in EVs and ESS applications.
Q: How long is the lead time for delivery?
A: Typical lead time is 6 to 8 weeks after order confirmation. We can expedite shipping for urgent projects—just reach out to discuss your timeline.
Q: Can the machine be customized for specific testing protocols like UL 1642 or UN 38.3?
A: Yes, the impact testing system is fully configurable to meet standards like UL 1642, IEC 62133, and UN 38.3. Custom settings help match your unique compliance needs.
Q: Is on-site installation and training available?
A: Absolutely. We offer professional installation, setup, and operator training to ensure seamless integration into your testing workflow.
If you have more questions about our Battery Impact Testing Equipment or need help choosing the right model, contact us anytime. We’re here to support your battery safety and quality testing needs.
SEO-Friendly Guide Outline for Battery Modules Accelerate Impact Testing Machine
Introduction to Accelerated Impact Testing
Understand why accelerated impact testing is vital for battery modules, especially in electric vehicles (EVs) and energy storage systems (ESS). This upfront insight helps engineers and manufacturers ensure mechanical safety and reliability under real-world impact scenarios.
Technology Behind Derui’s Machine
Derui’s Battery Module Impact Tester uses high-velocity impact simulation and precise control systems to mimic real battery abuse conditions. This technology surpasses traditional drop hammer testers, offering faster, repeatable, and standardized test results.
Detailed Specs and Customization
Our battery impact testing equipment supports customization on impact speed, force, and test size. Whether you’re testing small lithium-ion cells or full battery packs, Derui’s system adapts to your exact requirements with user-friendly software control.
Compliance and Protocols
Derui’s accelerated battery shock tester complies with global standards like UN 38.3, IEC 62133, and UL 1642. It supports documented test protocols ensuring your battery modules meet all mechanical abuse regulations without hassle.
Applications in EV and ESS
This impact testing machine is built for the high standards of the automotive battery module shock market and the ESS sector. Perfect for R&D, quality control, and production line tests focused on battery mechanical integrity and safety.
Safety and Operation Best Practices
Operating Derui’s battery mechanical shock tester is straightforward, with built-in safety features such as emergency stops, impact area shielding, and precise control systems to protect users and equipment throughout testing.
Why Derui Stands Out
Our accelerated battery impact testing machine leads the industry by combining advanced technology, compliance support, and customizable setups tailored specifically for the US market’s needs. Choose Derui for reliability and expert customer service.
FAQ Deep Dive
Get clear, honest answers to common questions about warranty, compatible battery types, maintenance, and lead times. We make sure choosing the right battery pack impact simulation machine is easy.
Getting Started with Derui and Next Steps
Ready to improve your battery testing process? Contact us to discuss your testing needs, schedule a demo, or get a customized quote. Let Derui help you accelerate safety and performance testing today.
