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The DERUI battery crush test chamber applies controlled hydraulic compression to lithium-ion cells inside a reinforced enclosure, with a published 1–15 kN force range and standard 13 kN configuration.

Force range: 1–15 kN; standard 13 kN
Force accuracy: ±1%
Hydraulic stroke: 300 mm
Test space: Approximately 300 × 300 × 450 mm
cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits Reinforced enclosure, relief opening, exhaust, lighting and observation window
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Mechanical Abuse Safety Testing

13 kN Battery Crush Test Chamber

Apply controlled hydraulic compression to lithium-ion cells inside a reinforced enclosure while monitoring force, displacement and cell response.

13 kNStandard test force
1–15 kNPublished range
±1%Kuch aniqligi
300 mmHydraulic stroke

What the crush test is designed to reveal

Crush testing applies a controlled mechanical load to a cell to evaluate hazards associated with deformation and an internal short circuit. Depending on the governing procedure, the machine may stop at a force, voltage-drop or deformation threshold and the cell may require observation after pressure release.

The DERUI chamber combines a hydraulic compression mechanism with a guarded test enclosure, observation window, pressure-relief opening, lighting, exhaust connection and electrical feed-throughs. These features support safer test execution but do not make a battery event harmless.

Standard scope matters: UN Manual of Tests and Criteria, subsection 38.3 T.6 uses crush for prismatic, pouch, coin/button and small-diameter cylindrical cells; larger cylindrical cells use impact. Do not apply the 13 kN cell procedure automatically to modules or packs.

Published equipment specifications

Values below are taken from the current DERUI page and should be confirmed in the final datasheet.

Parametr Published value Procurement note
Measuring range 1 to 15 kN; standard 13 kN Confirm overload capacity, calibration range and force-control behavior
Kuch aniqligi ±1% Request calibration points around the method threshold
Drive Hydraulic Confirm approach speed, closed-loop control and emergency decompression
Stroke 300 mm Usable stroke depends on platen and specimen geometry
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Reference Foydalaning cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
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Cell voltageIsolated, protected acquisition that can trigger pressure release when required.
HaroratThermocouple inputs with protected feed-throughs and adequate sampling rate.
VideoRemote recording synchronized with force, displacement, voltage and temperature data.
Gas/fire detectionOptional sensors can support warning and ventilation logic; select around the laboratory risk assessment.

Safety system to specify

The live product includes a reinforced enclosure, relief opening, exhaust connection, viewing window, lighting and emergency stop. A project-specific safety review should also address:

  • Remote operation and an exclusion zone during and after crush.
  • Door interlock that prevents motion when access is open.
  • Defined pressure-relief direction away from personnel.
  • Fire-resistant internal lining and replaceable debris/chemical protection.
  • Exhaust flow, duct material and treatment of toxic/flammable vent gas.
  • Facility fire detection and suppression strategy approved for the tested cell chemistry.
  • Electrical isolation for voltage and temperature leads.
  • Post-test observation, quarantine and damaged-cell disposal procedures.
“Explosion-proof” requires definition. Ask for the applicable design basis, pressure-relief area, enclosure construction and validation evidence rather than relying on the marketing phrase alone.

Test preparation workflow

  1. Identify the exact procedure.
    Record standard edition, cell format, state of charge, conditioning, orientation and acceptance criteria.
  2. Verify machine capacity.
    Confirm force, platen, speed, travel, cell dimensions, stop logic and observation period.
  3. Complete the risk review.
    Define ventilation, remote operation, fire response, PPE, exclusion zone and disposal.
  4. Connect instrumentation.
    Route isolated voltage and temperature leads without restricting platen movement.
  5. Run remotely.
    Monitor force, displacement, voltage, temperature and video; stop at the first method threshold.
  6. Observe and document.
    Maintain the required post-test observation and report event timing, fire, rupture, leakage and deviations.

Frequently asked questions

Is the standard crush force always 13 kN?

No. UN 38.3 T.6 uses 13 kN ±0.78 kN as one of three stop conditions for applicable cells. Other standards, cell types, modules and packs can require different forces or procedures.

Which cells use impact instead of crush under UN 38.3?

Cylindrical cells at or above the diameter threshold specified by the current manual use impact; other listed formats use crush. Verify the current text before testing.

Can this machine test EV battery packs?

The published 15 kN maximum and 300 × 300 × 450 mm space are primarily cell-scale. Pack crush usually requires a much larger, higher-force custom system.

Can the machine stop on voltage drop?

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Yo'q. Narsa Tafsilotlar
1 O'lchov diapazoni 1 - 15 kN (standart 13 kN)
2 Kuch qiymati ko'rsatkichi Sensor ekranli ko'rsatkich, birliklar: kg, N, LB va boshqalar.
3 Kuch o'lchash aniqligi ±1%
4 Sinov usuli Hidravlik boshqaruv. Ekstruziya haqiqiy bosimga erishguncha davom etadi, belgilangan vaqtgacha bosimni ushlab turadi va so'ngra avtomatik ravishda bosimni chiqarib yuboradi, ekstruziyani yakunlash uchun.
5 Ekstruziya harakati 300 mm
6 Ushlab turish vaqti 0 - 99 soniya
7 Ekstruziya boshligi Diametri 150 mm
8 Samara sinov maydoni (Kenglik * Chuqurlik * Balandlik) Taxminan 300 * 300 * 450 mm
9 Quti materiali Stainless steel ichki quti, yuqori haroratga chidamli, izolyatsiyalashgan, korroziyaga qarshi; Qattiqlashtirilgan po'latdan yasalgan tashqi quti, pechda qilingan bo'yoq bilan ishlangan
10 Ko‘rish oynasi 250 * 250 mm, ko‘p qatlamli temperlangan shisha va zanglamas po‘latdan yasalgan tarmoq
11 Bosim chiqarish oynasi 200. Bosim chiqarish porti namuna portlasa bosimni chiqarish uchun ochiladi.
12 Havo chiqarish va yoritish tizimi Qutining orqasida havo chiqishi joylashgan va qutining ichida chiroq bor.
13 Uskuna o‘lchamlari (Uzunlik * Kenglik * Balandlik) Taxminan 700 * 750 * 1700 mm
14 Qurilma ogʻirligi Taxminan 220 kg
15 Ishlash quvvati ta'minoti AC380V, 2KW

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