Battery Thermal-Abuse Testing

Lithium Battery Thermal Abuse Test Chamber

A reinforced 216 L chamber for controlled high-temperature exposure of battery cells and samples. Program temperature up to 200°C while monitoring the specimen inside a SUS304 workspace with pressure relief, mechanical door retention and application-specific safety interfaces.

Equipment boundary: Crush, nail penetration, forced internal short circuit and fire testing require dedicated fixtures or separate equipment.

Approx. 216 LNominal test volume

RT+20°C to 200°CДиапазон температур

600 × 600 × 600 mmInternal workspace

Обеспечение сброса давленияPrimary safety design

Start With the Test Method—not the Chamber Name

Battery “abuse testing” covers different hazards and fixtures. Before configuration, identify the cell, module or pack; chemistry; state of charge; stored energy; required standard and clause; expected failure mode; instrumentation; and facility exhaust strategy.

Thermal exposure

Uses programmed heating to assess response at the temperature and duration defined by the applicable method.

Electrical abuse

Overcharge and external short-circuit testing require suitable power, switching, cabling and measurement—not only a heated enclosure.

Mechanical abuse

Crush, impact and penetration require purpose-designed actuators and fixtures. Select a dedicated system for controlled force, speed and position.

Verified Base Configuration

Internal workspace	600 × 600 × 600 mm (W × H × D), approximately 216 L; customization available
Диапазон температур	RT+20°C to 200°C
Fluctuation / uniformity	±0.1°C / ±0.5°C at 100°C (confirm test condition and calibration method in quotation)
Control	Program or fixed-value operation; 0.1°C temperature and 1 s time resolution
Конструкция	1.2 mm SUS304 inner liner, coated steel exterior, observation window and lighting
Безопасность	Top pressure-relief port, mechanical door retention, over-temperature, overload, short-circuit and emergency-stop protection
Электрика	220 V single phase or 380 V three phase, 50/60 Hz; final power depends on configuration

Engineering confirmation required: Hazard level, exhaust volume, gas treatment, fire detection/suppression, cable feedthroughs and remote monitoring must be selected from the actual specimen and test plan.

Safety Architecture Options

Containment

Reinforced enclosure, pressure relief, door interlock and heat-resistant internal construction.

Monitoring

Temperature, voltage and current acquisition plus optional gas, smoke or video observation according to the hazard analysis.

Facility integration

Remote operation, isolated feedthroughs, exhaust connection, alarm output and emergency shutdown interfaces.

Standards and Method Review

Possible reference documents include UN Manual of Tests and Criteria 38.3, IEC 62133-2, IEC 62619, UL 1642 or a customer/OEM method. Compliance applies only when the delivered configuration, fixture, instrumentation and programmed procedure meet the specific edition and clause. DERUI reviews the requested method before confirming suitability.

For other battery equipment, see the battery test chamber range и battery crush test chamber.

Часто задаваемые вопросы

Is this one chamber suitable for every battery abuse test?

No. Thermal, electrical and mechanical abuse methods use different energy sources, fixtures and safeguards.

What information is required for selection?

Provide battery format, dimensions, chemistry, SOC, maximum energy, test method/clause, temperature profile, connections and expected hazard.

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