ASTM B117 ning tuzilishini va tuzilmalarini anglash uchun tuzilgan tuzilma

E'lon qilish vaqti:12/05/2025 Turi:Texnik maqolalar Ko'rishlar soni:13602

● Standards & Compliance

Understanding ASTM B117 for Salt Spray Test Machines: Setup, Compliance, and Best Practices

The definitive procurement and operations reference for ASTM B117 neutral salt spray (fog) testing — covering chamber design, solution preparation, specimen mounting, and the differences between ASTM B117, ISO 9227, and ASTM G85.

At a Glance

Standart
ASTM B117
Test turi
Neutral Salt Spray (Fog)
Echim
5% NaCl, pH 6.5–7.2
Chamber Temp
35°C ± 1°C
Hajm
110–2000 L
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1–2 mL/80cm²/h

Why ASTM B117 Remains the Reference Salt Spray Standard

History, scope, and the cost of running B117 incorrectly

ASTM B117 — the Standard Practice for Operating Salt Spray (Fog) Apparatus — has been the dominant corrosion test standard for over a century. First published in 1939, it specifies the apparatus, test solution, operating conditions, and procedures for neutral salt spray (NSS) testing of metallic and non-metallic coatings. Despite the rise of more realistic cyclic corrosion tests like ASTM G85 and GM9540P, B117 remains the most-cited salt spray test in specifications across automotive, fastener, coating, and electronics industries.

A salt spray test machine for ASTM B117 compliance is a controlled environment chamber that atomizes a 5% sodium chloride solution into a fine mist, maintains chamber temperature at 35°C ± 1°C, and continuously exposes test specimens to this corrosive fog. The standard does not specify pass/fail criteria — it specifies how to run the test. Pass/fail criteria come from the product specification (e.g., 240 hours with no red rust = ASTM B117 + spec).

Common misuse: ASTM B117 results are often quoted as a "corrosion rate" or directly compared to field exposure. B117 is an accelerated test that produces ranking information among coatings — it does not predict field life in any specific environment. Many OEMs now require cyclic tests (G85, GM9540P, Volvo VCS 1027) in addition to B117 for realistic field correlation.

Derui Salt Spray Chamber: ASTM B117 Compliance Specs

Chamber, atomization, and control specifications

Chamber & Air System

Tavsif Standard / Value
Kamera Hajmi 110 L / 270 L / 480 L / 800 L / 1200 L / 2000 L
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Air Saturator Tower 5 L borosilicate glass
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Air Pressure 0.7–1.4 kgf/cm²
Atomizer Type 0.7mm nozzle, 2 per chamber
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Solution & Specimen

NaCl Concentration 5% ± 1% (ACS reagent grade)
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cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits Distilled or deionized (ASTM D1193 Type IV)
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Specimen Rack 15° or 20° angled, slotted
Chamber Lid Pneumatic lift, observation window
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Standart Echim Harorat Scope
ASTM B117 5% NaCl, pH 6.5–7.2 35°C cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
ISO 9227 NSS 5% NaCl, pH 6.5–7.2 35°C cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
ISO 9227 AASS 5% NaCl + acetic acid, pH 3.1–3.3 35°C cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
ISO 9227 CASS 5% NaCl + CuCl₂ + acetic acid 50°C cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
ASTM G85 A1 5% NaCl + acetic acid 35°C Dilute electrolyte fog
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GM9540P 0.9% NaCl + 0.1% CaCl₂ + 0.075% NaHCO₃ Varies Cyclic, replaces B117 for auto
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Ko‘p so‘raladigan savollar

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ASTM B117 va ISO 9227 o‘rtasidagi farq nimada?

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What pH should the collected spray be?

6.5–7.2 for ASTM B117 NSS. Measure the pH of the spray collected in a clean beaker placed in the chamber (not the solution in the tank, which can differ). Adjust with dilute HCl (lower pH) or NaOH (raise pH). Recheck daily.

Can I run ASTM B117 and ASTM G85 in the same chamber?

Yes. The chamber hardware is the same. ASTM G85 A1 (acetic acid salt spray) uses the same atomizer and temperature; G85 A3 (prohesion) uses a different solution and a heated soak cycle. Most modern chambers support both via a programmable profile.

Why is my ASTM B117 test failing despite following the standard?

Most common causes: (1) atomizer clogged or dirty, (2) chamber temperature out of spec, (3) spray rate not 1–2 mL/80cm²/h, (4) solution pH drift, (5) specimen preparation inconsistent. Run the ASTM B117 §11 verification (temperature uniformity, spray rate, pH) before re-testing. Our Derui chambers include a verification procedure on the controller.

What is the cost of ASTM B117 chamber?

A 270 L ASTM B117 compliant chamber starts at $3,500–$5,000. 480 L chambers run $5,500–$9,000. Larger 800–2000 L walk-in chambers run $12,000–$30,000+. Pricing varies with control sophistication, data logging, and accessories. Contact Derui for a quote based on your chamber size and standard requirements.

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